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Explore Cabisol

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CABISOL | Sugar Industry

From concept to sustained uptime

CABISOL delivers integrated automation, electrification, and lifecycle execution for sugar mills and cogeneration. It stabilizes crushing seasons and optimizes steam power balance. CABISOL integrates automation, electrification, mechanical EPC, controls, and digital technologies to turn complex plants into stable, efficient, and sustainable operations.

01

Crushing Season Instability

02

Steam and Power Imbalance

03

Unplanned Downtime

04

Brownfield Upgrade Risk

05

Limited KPI Visibility

Integrated Solutions for Sugar Operations

Scope includes engineered panels, instrumentation, electrical distribution, and season-aligned services, with Industry 4.2-aligned digital governance and analytics implemented as required.

Uptime

Higher crushing-season availability

Steam-Power Balance

Stable boiler-process-cogen interface

Energy Intensity

Improved steam and drive efficiency

Common Pain Points in Sugar Operations

Products that Power

Physical products deployed across the sugar process and bagasse-based cogeneration value chain.

Digital platforms and software are covered under "Digital that Drives".

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Automation and Control

  • PLC control systems (controllers, remote I/O, panels)

  • DCS systems (controllers and I/O hardware)

  • SCADA and HMI (operator stations, industrial PCs, panels) Industrial networking (OTready switches, gateways, fibre media)

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  • AC drives (LV/MV)

  • AC drives (LV/MV)

  • DC drives (where required)

  • Soft starters MCC panels

Drives and Motor Control

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  • LV motors

  • HV motors

  • Synchronous motors

  • Generators Excitation/AVR and synchronisation equipment

Motors and Generators

Instrumentation and Electrical Distribution

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Instrumentation and Analyzers

  • Flow, level, pressure and temperature instruments

  • pH/conductivity analyzers

  • Brix/density measurement (where applicable)

  • Valve positioners and control elements

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Electrical Distribution

  • Substation equipment (as required)

  • MV switchgear (HT)

  • LV panels (LT)

  • Transformers (power and distribution) Cables and wires

  • Protection relays and metering

Support that Stays

Season-aligned support model designed to protect availability, compress MTTR, and maintain operating discipline.

Commissioning and Cutover

Governance

Commissioning and cutover governance for brownfield upgrades

Critical Spares Strategy

Critical spares strategy with mechanical spares prioritization (as applicable)

Breakdown Response

Breakdown response and troubleshooting model (season aligned)

Health Checks and Readiness

Health checks and readiness governance before the crushing season

Calibration and Testing

Calibration and testing discipline (instrumentation and protection verification)

Expertise Across Lifecycle

End-to-end expertise across the full sugar manufacturing and cogeneration cycle, engineered as one accountable delivery scope.

Cane Handling

Cane handling and preparation

Cogeneration

Turbine-generator, cogeneration and grid interface

Bagasse Systems

Bagasse handling, boilers and steam systems

Processing

Centrifugal, drying and sugar handling

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Extraction

Extraction/milling and juice handling

Clarification

Clarification and filtration

Evaporation

Evaporation (multiple-effect)

Crystallization

Crystallization (vacuum pans) and crystallisers

Digital that Drives

Digital governance and analytics layer that drives season readiness, faster troubleshooting, and repeatable performance improvements.

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Plant-IQ 360

Plant-IQ 360 (implemented as required) for KPI dashboards, diagnostics and optimization

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Remote Monitoring

Remote monitoring and support workflows

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Industrial IoT

Industrial IoT dashboards and integration for real-time visibility

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Digital Twin & AI

Digital twin and AI optimisation (as applicable)

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Cybersecurity

Cybersecurity solutions for OT hardening and monitoring

Some of our esteemed clients

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SAN DIEGO SUGAR MILL

GUATEMALA

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MAGDALENA SUGAR MILL

GUATEMALA

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PANTALEON SUGAR MILL

GUATEMALA

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SANTANDER SUGAR

BELIZE

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TRANSMARA SUGAR

KENYA

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BUA SUGAR REFINERY

NIGERIA

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WEST KENYA SUGAR CO. LTD.

KENYA

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ANGATA SUGAR MILLS LTD.

KENYA

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DANGOTE SUGAR REFINERY PLC

NIGERIA

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Concept to Commissioning

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Developed By TNSC

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